Difference between revisions of "Lathe operation"

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===Instructional Videos===
 
===Instructional Videos===
 +
[http://tomstechniques.com/ General website]
 +
 +
[https://youtu.be/N64zXZH5SPg Simple lathe operations on the 7x10 mini-lathe]
 +
:"face-off" using a carbide tipped tool.
 +
:"file" while turning to finishing an edge.
 +
:"center-drilling" with end-mill attachment.
 +
:"center-drilling with a drill chuck" using a stubby drill bit.
 +
:"parting" with a parting tool.
  
 
[https://youtu.be/J63dZsw7Ia4 How to Select the Proper Cutting Tool for Lathe Operations - Basic Tutorial]
 
[https://youtu.be/J63dZsw7Ia4 How to Select the Proper Cutting Tool for Lathe Operations - Basic Tutorial]
 +
 +
[https://youtu.be/gIUS_0xfeGg Cutting Speed and RPM on the Lathe and Mill]
 +
:Mild Steel-1018 100 SFPM (surface feet per minute)
 +
:Tool Steel-oil harened (harder than mild steel), 70 SFPM
 +
:Cast iron, 60 S
 +
:Stainless steel (304), ? SFPM
 +
:Stainless steel (318), ? SFPM
 +
:Aluminum (soft metal), 250 SFPM
 +
:Brass (soft metal), 300 SFPM
 +
::Take home info
 +
:::the harder the metal, the lower the RPMs
 +
 +
:conversion of SFPM to tool RPM --> 4 x cutting speed in SFPS /tool diameter
 +
::mill/drill example; mild steel using a 5/8" tool --> 4 x 100 SFPM/0.625" = 640 RPM
 +
::lathe example, using a
 +
::drill example
 +
 +
===Materials===
 +
 +
====Plastics====
 +
Delrin
 +
 +
====Metal====

Latest revision as of 22:04, 24 November 2017

The Monmouth College Physics machine shop (1XX) has the Grizzly G0768 - 8" x 16" Variable-Speed Lathe.

MMS 1214 n grizzly.jpg

Specs

The following is an excerpt from the Grizzly webpage:

This 8" x 16" Variable-Speed Lathe is perfect for a sturdy workbench or as a stand-alone unit when mounted on the T26599 Optional Stand [which MC has]. Features variable-speed spindle with high/low speed ranges, convenient quick-lock tailstock, reverse feed for cutting left-hand threads, and a great selection of included standard equipment.

Specifications:

Swing over: bed 8-1/4", cross slide 4-5/8"
Distance between centers: 15-3/4"
Spindle: bore 0.787" (20mm), taper MT#3
Motor: 600W (3/4 HP), 110V, DC, 10A
Spindle speed ranges: Low 50–1000, High 100–2000 RPM
Travel: compound rest 2-1/8", cross slide 3"
Tailstock: quill travel 2", taper MT#2
Feed speeds: (3) 0.0037"–0.0071"/rev
Inch threads: (15) 9–44 TPI
Metric threads: (12) 0.4–3.0mm
Footprint: 31-1/2" x 10-1/2"
Overall size: 36" W x 16" D x 14" H
Approx. shipping weight: 166 lbs.

Standard Equipment:

4" 3-Jaw and 4-jaw chucks
6-3/4" Faceplate
Steady rest & follow rest
4-Way turret tool post (3/8" max tool size)
MT#2 & MT#3 dead centers


Instructional Videos

General website

Simple lathe operations on the 7x10 mini-lathe

"face-off" using a carbide tipped tool.
"file" while turning to finishing an edge.
"center-drilling" with end-mill attachment.
"center-drilling with a drill chuck" using a stubby drill bit.
"parting" with a parting tool.

How to Select the Proper Cutting Tool for Lathe Operations - Basic Tutorial

Cutting Speed and RPM on the Lathe and Mill

Mild Steel-1018 100 SFPM (surface feet per minute)
Tool Steel-oil harened (harder than mild steel), 70 SFPM
Cast iron, 60 S
Stainless steel (304), ? SFPM
Stainless steel (318), ? SFPM
Aluminum (soft metal), 250 SFPM
Brass (soft metal), 300 SFPM
Take home info
the harder the metal, the lower the RPMs
conversion of SFPM to tool RPM --> 4 x cutting speed in SFPS /tool diameter
mill/drill example; mild steel using a 5/8" tool --> 4 x 100 SFPM/0.625" = 640 RPM
lathe example, using a
drill example

Materials

Plastics

Delrin

Metal