=='''Lab 4: THE SYNTHESIS OF ASPIRIN: WEEK 1 of 2.'''==

===PRELAB===
Complete the following Pre-lab assignment in your lab notebook prior to starting the lab.
1) Write out the synthesis reaction shown in Scheme 1 in your lab notebook.
2) Balance the reaction if needed.
3) Calculate the molecular mass of salicylic acid (A) and acetylsalicylic acid (C). Show your work.
4) Calculate the theoretical yield (the amount) of acetylsalicylic acid staring with 1.98g of salicylic acid. Show your work.

[[File:Scheme 1- The synthesis of aspirin.png|400px|thumb|center]]

CAUTION! In this lab you will be handling acetic anhydride (B) and concentrated sulfuric acid. Both of these compounds are strong irritants to your skin, please handle these with care. Notify your instructor or TA to assist in cleaning up any spills.

PURPOSE
The purpose of this lab activity is to explore the chemical reaction leading to the common product aspirin, also known as acetylsalicylic acid. During this first week, of this lab activity, you will synthesize aspirin. In next week’s lab you will determine the efficiency of your synthesis. During the synthesis you will also be exposed to the use of a suction filtration flask.

INTRODUCTION
As early as the time of Hippocrates (~400 BC), the compound salicylic acid (molecular mass = 138.12 g/mol) was recognized for its pain relieving properties. Salicylic acid, however, is extremely irritating to the mouth and stomach. In 1899, the Bayer Company introduced acetylsalicylic acid (molecular mass = 180.15 g/mol), a derivative of salicylic acid, which has the same pain relieving properties, but is less irritating to the stomach. Acetylsalicylic acid is better known as aspirin. Naming of organic compounds can be confusing. Aspirin is also known by the chemical name 2-acetyloxybenzoic acid.

The synthesis of acetylsalicylic acid is outlined in scheme 1 above. One mole of salicylic acid (A) is reacted with one mole of acetic anhydride (B) (molecular mass = 102.09 g/mol, density = 1.08 g/ml) using sulfuric acid (H2SO4) as a catalyst, to form one mole of acetylsalicylic acid (C) and one mole of acetic acid (D). Although the reaction outlined in scheme 1 appears fairly straightforward, the details of the synthesis are a bit more complicated for the following reasons: 1) acetylsalicylic acid is not very soluble in water and will precipitate out (form solid/crystals) of solution during the reaction, 2) excess of acetic anhydride must be used to make sure that all of the salicylic acids reacts, and 3) both acetic anhydride and acetic acid must be removed from the final reaction mixture before the acetylsalicylic acid can be considered for consumption, which you will not do since the glassware used is not of pharmaceutical cleanliness. Excess acetic anhydride is removed by a reaction with water to form acetic acid as shown below:

(CH3CO)2O (aq) + H2O (l)  2 CH3CO2H (aq)

The acetic acid formed from the primary reaction and from the reaction of acetic anhydride with water is then removed from the reaction mixture by rinsing the acetylsalicylic acid crystals with ice-cold water; acetic acid is soluble in ice-cold water, but acetylsalicylic acid is not.

In this reaction, we say that salicylic acid is the limiting reagent (reactant) and that acetic anhydride is the excess reagent. The amount of acetylsalicylic acid that can be synthesized is a result of how much salicylic acid is added to the reaction mixture.

PROCEDURE (on back)

PROCEDURE:
1. Prepare a hot water bath using a hot plate and 400 mL beaker that is half-filled with water. While the water is heating to the boiling point, continue with step 2 in the procedure.

2. Using the top-loading balance, weigh about 2 grams of salicylic acid and place the solid in a DRY 125 ml Erlenmeyer flask. Record the actual mass of the acid to 2 decimal places in your lab notebook.

3. In a fume hood, add ~4 ml of acetic anhydride and 5 drops of concentrated sulfuric acid to the Erlenmeyer flask containing the salicylic acid. CAUTION! Both acetic anhydride and sulfuric acid are strong irritants. Both need to be handled with care. Notify your instructor or TA to assist in cleaning up any spills. Gloves are available, but are not a substitute for good lab technique.

4. Return to your lab bench and swirl the contents of the flask for ~30 sec; all the material may not dissolve. Place the flask in the hot water bath for about ~20 minutes. While the sample is heating, continue to step 5.

5. Prepare an ice water bath using a 600 ml beaker half-filled with ice and enough water to cover the ice. Place in the ice bath 5 test tubes, each containing ~10 mL of distilled water for later use.

6. After the ~20 minutes of heating, remove the flask from the hot water bath and slowly and carefully add a total of 10 ml of cold distilled water to the flask in 1 ml increments with a transfer (plastic) pipette. CAUTION! This reaction is intended to destroy unreacted acetic anhydride and can be violent!

7. After 10 ml of the ice-cold water has been added, cool the flask and contents in the ice water bath for 10 minutes, occasionally stirring the contents with a glass rod. The acetylsalicylic acid should begin to form crystals as it cools.

8. Preweigh the combined mass of a piece of filter paper and watch glass using the top-loading balance and record the combined mass in your lab notebook. Collect the crystals using suction filtration as shown in prelab. Wash crystals with ice cold water, using the other test tubes in the ice bath. Once all crystals are transferred into the filter system and are dry, carefully transfer the crystals and filter paper, without losing any aspirin, to a watch glass and place in your lab drawer to fully dry. You will weigh the aspirin next week. We will be using the synthesized aspirin in the next lab activity.

Calculations for this weeks work will be completed at the beginning of next week’s lab. There is no reporting sheet for this week.

TURN IN CARBON COPIES AT THE END OF EACH LAB PERIOD!

Instructors Notes.

Prelab demonstrations:
Allow students to do the pre lab. Prelab must be completed before entering the lab. We do need to show them the molecular formula for the acids, since they do not know how to read the short hand structures shown in the prelab section.
- Have them calculate the molar masses of A and C.
- Do sample calculation of theoretical yield (if not already done in class).

2) Caution students about the use of acetic anhydride…reaction with water generated acetic acid, which will burn your skin quickly. Explain the transfer of acetic anhydride…

”In the hood there will be a bottle of acetic anhydride, a transfer pipette, and a 10 ml graduated cylinder. Use the transfer pipette to measure ~4 ml of acetic anhydride in the graduated cylinder. Pour the acetic anhydride from the graduated cylinder into your flask containing the pre-weighted salicylic acid. Leave the cylinder and transfer pipette in the hood at all times.”

3) Caution student about the use of concentrated H2SO4, sulfuring acid. Strong acid will burn your skin.

4) Demonstrate the use of the suction filtration flask.

6) No calculations this week, no reporting sheet this week.

Additional Setup needs:

- Ice needed in bother labs

- acetic anhydride: the be placed in the hood with a 10 ml graduated cylinder and a Pasteur pipette for transferring from main bottle into graduated cylinder.

- salicylic acid (s) in bottles near top-loading balances.

- Suction filtration setup (flask, buchner funnel, filter paper).

Other info:

Jensen, William B. (September 2006). "The Origins of the Hirsch and Büchner Vacuum Filtration Funnels" (PDF). Journal of Chemical Education 83 (9): 1283.

The Synthesis of Aspirin

2016-04-22T15:49:20Z

Ptun:

The Synthesis of Aspirin

2016-04-22T15:49:02Z

Ptun:

File:Scheme 1- The synthesis of aspirin.png

2016-04-22T15:47:29Z

Ptun:

The Synthesis of Aspirin

2016-04-22T15:46:23Z

Ptun:

The Synthesis of Aspirin

2016-04-22T15:46:07Z

Ptun: /* PRELAB */

=='''Lab 4: THE SYNTHESIS OF ASPIRIN: WEEK 1 of 2.'''==

===PRELAB===
Complete the following Pre-lab assignment in your lab notebook prior to starting the lab.
1). Write out the synthesis reaction shown in Scheme 1 in your lab notebook.
2). Balance the reaction if needed.
3). Calculate the molecular mass of salicylic acid (A) and acetylsalicylic acid (C). Show your work.
4). Calculate the theoretical yield (the amount) of acetylsalicylic acid staring with 1.98g of salicylic acid. Show your work.

2016-04-14T21:28:28Z

Ptun: /* Flow Cell Construction */

==Introduction to Flow Cells==
[[File:Yflow_cell.PNG|thumb|100px|frame|right|Typical Y-Flow Cell with Laminar Flow]]

The purpose of this experiment was to see if distinguishing a flow cells mixing area would change the flow through the system. In a regular T- or Y-flow cell there is a laminar flow, a flow in which the two sides do not mix, that can be manipulated to give a non-laminar flow through the system. Using ten different manipulation of a typical flow cell, a way of having a non-laminar flow was experimented. Blue and yellow dyed RO water was used to determine the laminar/non-laminar flow of the flow cells by way of peristaltic flow pumps and gravity filtration. These flow cells were created using TinkerCAD to make a virtual object, 3D printed, and cast with silicon. To attach the pumps, either peristaltic or gravity, to the flow cell, an acrylic plastic was drilled and tapped at the precise measurements of the individual flow cells created. Each flow cell was used and it was determined which resulted in laminar flow and which resulted in non-laminar flow as shown below.

==Producing The Virtual Object==

===Getting Started with TinkerCAD===
* Go to the TinkerCAD website (https://www.tinkercad.com/)
* Create an account or Login to an existing account
* Click on Create a New Design to get started.
* There are tutorials available in TinkerCAD to get used to object placements and using different shapes. Also refer this link (https://www.tinkercad.com/quests/)

===Dimensions of the Mold===
* The Outer Box : 56 mm X 26 mm with a height of 7 mm with a 2 mm bottom
* Interior Channels : Channel height is 2 mm and the width of each channel is 2 mm

===Things to Note===
* Use cylinders for mixing chambers instead of spheres to avoid undercuts.
* For channels, ideally use boxes instead of half cylinders or cylinders.

===Exporting the file===
Once the design is complete. Click the "Design" tab located to the top left corner of the screen and export the file as .STL

{|align="center"
|
||[[File:Tinker1.png|thumb|400px|right|Box Dimensions]]
||[[File:Tinker2.png|thumb|400px|right|Exporting File]]
|}

==Prep for 3d Printing==

A gcode file is required in order to print an object on the 3D printer. This file can be created by exporting one's Tinkercad object as an STL. The STL file can be imported into Matter Control.

The gcode file contains settings specific to the 3D printer being used in production of the flow cell. As a result, one must ensure that the proper printer, material, and settings are chosen before exportation of the final gcode.
{|align="center"
|Rowspan="2"|[[File:Printer.PNG|200px|thumb|center|Select The Printer in Matter Control]]
||[[File:Settings_Layers.PNG |200px|thumb|right|Matter Control Layer Settings]]
||[[File:Settings_Infill.PNG|200px|thumb|right|Matter Control Infill Settings]]
||[[File:Settings_Raft.PNG |200px|thumb|right|Matter Control Raft Settings]]
|-
||[[File:Settings_Support.PNG|200px|thumb|right|Matter Control Support Settings]]
||[[File:Settings_Filament_Filament.PNG|200px|thumb|right|Matter Control Filament Settings]]
||[[File:Settings_Filament_Cooling.PNG|200px|thumb|right|Matter Control Cooling Settings]]
|}

==3d Printing==

==Silicon Casting==

After the 3D-printed cast has been made, now the actual flow cell can be created. We have used a 10:1 ratio of Slygard 184 (a silicon monomer) to curating agent, or about 5 grams Slygard 184 to 0.5 grams curating agent. After this is mixed thoroughly, we pour it into the cast and place it in a desiccator and place a vacuum on it to let the air bubbles come to the surface; once the vacuum is taken off, the bubbles will pop if left long enough.

[[File:Cast in desiccator.jpg|200px|thumb|center|Silicon mold in Desiccator]]

After this, we can leave the cast to curate, or let the silicon harden and shape to the cast. There were a few ways this was done. Some put their cast into the oven, but due to the low melting temperature of the acrylic plastic, they started to melt, making them unable to be reused. Others, however, left theirs out over the time span of a week to harden. A table of how they have been done is listed below.

[[File:Screen Shot 2016-04-07 at 4.01.54 PM.png|600px|thumb|center|Curing Times]]

==Flow Cell Construction==
[[File:Brads Flow Cell.PNG|200px]]
[[File:Flow setup .PNG|200px]]

==Flow Cell Experimentation==
{|class="wikitable"
!colspan="11"|Physical Chemistry 2 April 2016 Results
|-
|
|Brad
|Chris
|Morgan
|Tyler
|Ian
|Kayla
|Matt
|Priscilla
|Deysi
|Sujith
|-
|Model
|
|[[File:Chris_Tinker.PNG |200px]]
|[[File:Morgan%27sVirtual.PNG|100px]]
|[[File:Tylers Tinkercad.PNG|100px]]
|[[File:Ian's_Mixer_Thing.PNG|200px]]
|[[File:Kaylas 3D idea.PNG |100px]]
|[[File:TinkerCad.png|100px]]
|[[File:Pris's Tinker.png|200px]]
|[[File:Deysi model Flowc cell 2.JPG|150px]]
|[[File:SujFlowCell.PNG|200px]]
|-
|Printed Mold
|
|[[File:Chris_Printed.png|200px]]
|[[File:MReality.PNG |100px]]
|[[File:Tylers mould.PNG |100px]]
|
|[[File:Kaylas 3D reality.png |100px]]
|
|[[File:Pris' Printed.png|200px]]
|[[File:Deysi printed IMG 7598-1-.JPG|200px]]
|
|-
|Result
|[[File:Brads Flow Cell.PNG|150px]]
|[[File:Done.png |200px]]
|[[File:Morgan%27sFlow.PNG |200px]]
|
|
|
|
|[[File:Pris' Flow cell.PNG|300px]]
|[[File:Deysi flow cell final.jpg|150px]]
|[[File:FlowSuj.gif]]
|}

File:Flow setup .PNG

2016-04-14T21:28:03Z

Ptun:

Flow Cell Lab Activity

2016-04-14T20:35:31Z

Ptun: /* Flow Cell Experimentation */

==Introduction to Flow Cells==
[[File:Yflow_cell.PNG|thumb|100px|frame|right|Typical Y-Flow Cell with Laminar Flow]]

The purpose of this experiment was to see if distinguishing a flow cells mixing area would change the flow through the system. In a regular T- or Y-flow cell there is a laminar flow, a flow in which the two sides do not mix, that can be manipulated to give a non-laminar flow through the system. Using ten different manipulation of a typical flow cell, a way of having a non-laminar flow was experimented. Blue and yellow dyed RO water was used to determine the laminar/non-laminar flow of the flow cells by way of peristaltic flow pumps and gravity filtration. These flow cells were created using TinkerCAD to make a virtual object, 3D printed, and cast with silicon. To attach the pumps, either peristaltic or gravity, to the flow cell, an acrylic plastic was drilled and tapped at the precise measurements of the individual flow cells created. Each flow cell was used and it was determined which resulted in laminar flow and which resulted in non-laminar flow as shown below.

==Producing The Virtual Object==

===Getting Started with TinkerCAD===
* Go to the TinkerCAD website (https://www.tinkercad.com/)
* Create an account or Login to an existing account
* Click on Create a New Design to get started.
* There are tutorials available in TinkerCAD to get used to object placements and using different shapes. Also refer this link (https://www.tinkercad.com/quests/)

===Dimensions of the Mold===
* The Outer Box : 56 mm X 26 mm with a height of 7 mm with a 2 mm bottom
* Interior Channels : Channel height is 2 mm and the width of each channel is 2 mm

===Things to Note===
* Use cylinders for mixing chambers instead of spheres to avoid undercuts.
* For channels, ideally use boxes instead of half cylinders or cylinders.

===Exporting the file===
Once the design is complete. Click the "Design" tab located to the top left corner of the screen and export the file as .STL

{|align="center"
|
||[[File:Tinker1.png|thumb|400px|right|Box Dimensions]]
||[[File:Tinker2.png|thumb|400px|right|Exporting File]]
|}

==Prep for 3d Printing==

A gcode file is required in order to print an object on the 3D printer. This file can be created by exporting one's Tinkercad object as an STL. The STL file can be imported into Matter Control.

The gcode file contains settings specific to the 3D printer being used in production of the flow cell. As a result, one must ensure that the proper printer, material, and settings are chosen before exportation of the final gcode.
{|align="center"
|Rowspan="2"|[[File:Printer.PNG|200px|thumb|center|Select The Printer in Matter Control]]
||[[File:Settings_Layers.PNG |200px|thumb|right|Matter Control Layer Settings]]
||[[File:Settings_Infill.PNG|200px|thumb|right|Matter Control Infill Settings]]
||[[File:Settings_Raft.PNG |200px|thumb|right|Matter Control Raft Settings]]
|-
||[[File:Settings_Support.PNG|200px|thumb|right|Matter Control Support Settings]]
||[[File:Settings_Filament_Filament.PNG|200px|thumb|right|Matter Control Filament Settings]]
||[[File:Settings_Filament_Cooling.PNG|200px|thumb|right|Matter Control Cooling Settings]]
|}

==3d Printing==

==Silicon Casting==

After the 3D-printed cast has been made, now the actual flow cell can be created. We have used a 10:1 ratio of Slygard 184 (a silicon monomer) to curating agent, or about 5 grams Slygard 184 to 0.5 grams curating agent. After this is mixed thoroughly, we pour it into the cast and place it in a desiccator and place a vacuum on it to let the air bubbles come to the surface; once the vacuum is taken off, the bubbles will pop if left long enough.

[[File:Cast in desiccator.jpg|200px|thumb|center|Silicon mold in Desiccator]]

After this, we can leave the cast to curate, or let the silicon harden and shape to the cast. There were a few ways this was done. Some put their cast into the oven, but due to the low melting temperature of the acrylic plastic, they started to melt, making them unable to be reused. Others, however, left theirs out over the time span of a week to harden. A table of how they have been done is listed below.

[[File:Screen Shot 2016-04-07 at 4.01.54 PM.png|600px|thumb|center|Curing Times]]

==Flow Cell Construction==
[[File:Brads Flow Cell.PNG|200px]]

==Flow Cell Experimentation==
{|class="wikitable"
!colspan="11"|Physical Chemistry 2 April 2016 Results
|-
|
|Brad
|Chris
|Morgan
|Tyler
|Ian
|Kayla
|Matt
|Priscilla
|Deysi
|Sujith
|-
|Model
|
|[[File:Chris_Tinker.PNG |200px]]
|[[File:Morgan%27sVirtual.PNG|100px]]
|[[File:Tylers Tinkercad.PNG|100px]]
|[[File:Ian's_Mixer_Thing.PNG|200px]]
|[[File:Kaylas 3D idea.PNG |100px]]
|[[File:TinkerCad.png|100px]]
|[[File:Pris's Tinker.png|200px]]
|[[File:Deysi model Flowc cell 2.JPG|150px]]
|[[File:SujFlowCell.PNG|200px]]
|-
|Printed Mold
|
|[[File:Chris_Printed.png|200px]]
|[[File:MReality.PNG |100px]]
|[[File:Tylers mould.PNG |100px]]
|
|[[File:Kaylas 3D reality.png |100px]]
|
|[[File:Pris' Printed.png|200px]]
|
|
|-
|Result
|[[File:Brads Flow Cell.PNG|150px]]
|[[File:Done.png |200px]]
|[[File:Morgan%27sFlow.PNG |200px]]
|
|
|
|
|[[File:Pris' Flow cell.PNG|300px]]
|
|[[File:FlowSuj.gif]]
|}

Flow Cell Lab Activity

2016-04-14T20:34:32Z

Ptun: /* Flow Cell Experimentation */

==Introduction to Flow Cells==
[[File:Yflow_cell.PNG|thumb|100px|frame|right|Typical Y-Flow Cell with Laminar Flow]]

The purpose of this experiment was to see if distinguishing a flow cells mixing area would change the flow through the system. In a regular T- or Y-flow cell there is a laminar flow, a flow in which the two sides do not mix, that can be manipulated to give a non-laminar flow through the system. Using ten different manipulation of a typical flow cell, a way of having a non-laminar flow was experimented. Blue and yellow dyed RO water was used to determine the laminar/non-laminar flow of the flow cells by way of peristaltic flow pumps and gravity filtration. These flow cells were created using TinkerCAD to make a virtual object, 3D printed, and cast with silicon. To attach the pumps, either peristaltic or gravity, to the flow cell, an acrylic plastic was drilled and tapped at the precise measurements of the individual flow cells created. Each flow cell was used and it was determined which resulted in laminar flow and which resulted in non-laminar flow as shown below.

==Producing The Virtual Object==

===Getting Started with TinkerCAD===
* Go to the TinkerCAD website (https://www.tinkercad.com/)
* Create an account or Login to an existing account
* Click on Create a New Design to get started.
* There are tutorials available in TinkerCAD to get used to object placements and using different shapes. Also refer this link (https://www.tinkercad.com/quests/)

===Dimensions of the Mold===
* The Outer Box : 56 mm X 26 mm with a height of 7 mm with a 2 mm bottom
* Interior Channels : Channel height is 2 mm and the width of each channel is 2 mm

===Things to Note===
* Use cylinders for mixing chambers instead of spheres to avoid undercuts.
* For channels, ideally use boxes instead of half cylinders or cylinders.

===Exporting the file===
Once the design is complete. Click the "Design" tab located to the top left corner of the screen and export the file as .STL

{|align="center"
|
||[[File:Tinker1.png|thumb|400px|right|Box Dimensions]]
||[[File:Tinker2.png|thumb|400px|right|Exporting File]]
|}

==Prep for 3d Printing==

A gcode file is required in order to print an object on the 3D printer. This file can be created by exporting one's Tinkercad object as an STL. The STL file can be imported into Matter Control.

The gcode file contains settings specific to the 3D printer being used in production of the flow cell. As a result, one must ensure that the proper printer, material, and settings are chosen before exportation of the final gcode.
{|align="center"
|Rowspan="2"|[[File:Printer.PNG|200px|thumb|center|Select The Printer in Matter Control]]
||[[File:Settings_Layers.PNG |200px|thumb|right|Matter Control Layer Settings]]
||[[File:Settings_Infill.PNG|200px|thumb|right|Matter Control Infill Settings]]
||[[File:Settings_Raft.PNG |200px|thumb|right|Matter Control Raft Settings]]
|-
||[[File:Settings_Support.PNG|200px|thumb|right|Matter Control Support Settings]]
||[[File:Settings_Filament_Filament.PNG|200px|thumb|right|Matter Control Filament Settings]]
||[[File:Settings_Filament_Cooling.PNG|200px|thumb|right|Matter Control Cooling Settings]]
|}

==3d Printing==

==Silicon Casting==

After the 3D-printed cast has been made, now the actual flow cell can be created. We have used a 10:1 ratio of Slygard 184 (a silicon monomer) to curating agent, or about 5 grams Slygard 184 to 0.5 grams curating agent. After this is mixed thoroughly, we pour it into the cast and place it in a desiccator and place a vacuum on it to let the air bubbles come to the surface; once the vacuum is taken off, the bubbles will pop if left long enough.

[[File:Cast in desiccator.jpg|200px|thumb|center|Silicon mold in Desiccator]]

After this, we can leave the cast to curate, or let the silicon harden and shape to the cast. There were a few ways this was done. Some put their cast into the oven, but due to the low melting temperature of the acrylic plastic, they started to melt, making them unable to be reused. Others, however, left theirs out over the time span of a week to harden. A table of how they have been done is listed below.

[[File:Screen Shot 2016-04-07 at 4.01.54 PM.png|600px|thumb|center|Curing Times]]

==Flow Cell Construction==
[[File:Brads Flow Cell.PNG|200px]]

==Flow Cell Experimentation==
{|class="wikitable"
!colspan="11"|Physical Chemistry 2 April 2016 Results
|-
|
|Brad
|Chris
|Morgan
|Tyler
|Ian
|Kayla
|Matt
|Priscilla
|Deysi
|Sujith
|-
|Model
|
|[[File:Chris_Tinker.PNG |200px]]
|[[File:Morgan%27sVirtual.PNG|100px]]
|[[File:Tylers Tinkercad.PNG|100px]]
|[[File:Ian's_Mixer_Thing.PNG|200px]]
|[[File:Kaylas 3D idea.PNG |100px]]
|[[File:TinkerCad.png|100px]]
|[[File:Pris's Tinker.png|200px]]
|[[File:Deysi model Flowc cell 2.JPG|150px]]
|[[File:SujFlowCell.PNG|200px]]
|-
|Printed Mold
|
|[[File:Chris_Printed.png|200px]]
|[[File:MReality.PNG |100px]]
|[[File:Tylers mould.PNG |100px]]
|
|[[File:Kaylas 3D reality.png |100px]]
|
|[[File:Pris' Printed.png|200px]]
|
|
|-
|Result
|[[File:Brads Flow Cell.PNG|150px]]
|[[File:Done.png |200px]]
|[[File:Morgan%27sFlow.PNG |200px]]
|
|
|
|
|[[File:Pris' Flow cell.PNG|400px]]
|
|[[File:FlowSuj.gif]]
|}

Flow Cell Lab Activity

2016-04-14T20:34:07Z

Ptun: /* Flow Cell Experimentation */

==Introduction to Flow Cells==
[[File:Yflow_cell.PNG|thumb|100px|frame|right|Typical Y-Flow Cell with Laminar Flow]]

The purpose of this experiment was to see if distinguishing a flow cells mixing area would change the flow through the system. In a regular T- or Y-flow cell there is a laminar flow, a flow in which the two sides do not mix, that can be manipulated to give a non-laminar flow through the system. Using ten different manipulation of a typical flow cell, a way of having a non-laminar flow was experimented. Blue and yellow dyed RO water was used to determine the laminar/non-laminar flow of the flow cells by way of peristaltic flow pumps and gravity filtration. These flow cells were created using TinkerCAD to make a virtual object, 3D printed, and cast with silicon. To attach the pumps, either peristaltic or gravity, to the flow cell, an acrylic plastic was drilled and tapped at the precise measurements of the individual flow cells created. Each flow cell was used and it was determined which resulted in laminar flow and which resulted in non-laminar flow as shown below.

==Producing The Virtual Object==

===Getting Started with TinkerCAD===
* Go to the TinkerCAD website (https://www.tinkercad.com/)
* Create an account or Login to an existing account
* Click on Create a New Design to get started.
* There are tutorials available in TinkerCAD to get used to object placements and using different shapes. Also refer this link (https://www.tinkercad.com/quests/)

===Dimensions of the Mold===
* The Outer Box : 56 mm X 26 mm with a height of 7 mm with a 2 mm bottom
* Interior Channels : Channel height is 2 mm and the width of each channel is 2 mm

===Things to Note===
* Use cylinders for mixing chambers instead of spheres to avoid undercuts.
* For channels, ideally use boxes instead of half cylinders or cylinders.

===Exporting the file===
Once the design is complete. Click the "Design" tab located to the top left corner of the screen and export the file as .STL

{|align="center"
|
||[[File:Tinker1.png|thumb|400px|right|Box Dimensions]]
||[[File:Tinker2.png|thumb|400px|right|Exporting File]]
|}

==Prep for 3d Printing==

A gcode file is required in order to print an object on the 3D printer. This file can be created by exporting one's Tinkercad object as an STL. The STL file can be imported into Matter Control.

The gcode file contains settings specific to the 3D printer being used in production of the flow cell. As a result, one must ensure that the proper printer, material, and settings are chosen before exportation of the final gcode.
{|align="center"
|Rowspan="2"|[[File:Printer.PNG|200px|thumb|center|Select The Printer in Matter Control]]
||[[File:Settings_Layers.PNG |200px|thumb|right|Matter Control Layer Settings]]
||[[File:Settings_Infill.PNG|200px|thumb|right|Matter Control Infill Settings]]
||[[File:Settings_Raft.PNG |200px|thumb|right|Matter Control Raft Settings]]
|-
||[[File:Settings_Support.PNG|200px|thumb|right|Matter Control Support Settings]]
||[[File:Settings_Filament_Filament.PNG|200px|thumb|right|Matter Control Filament Settings]]
||[[File:Settings_Filament_Cooling.PNG|200px|thumb|right|Matter Control Cooling Settings]]
|}

==3d Printing==

==Silicon Casting==

After the 3D-printed cast has been made, now the actual flow cell can be created. We have used a 10:1 ratio of Slygard 184 (a silicon monomer) to curating agent, or about 5 grams Slygard 184 to 0.5 grams curating agent. After this is mixed thoroughly, we pour it into the cast and place it in a desiccator and place a vacuum on it to let the air bubbles come to the surface; once the vacuum is taken off, the bubbles will pop if left long enough.

[[File:Cast in desiccator.jpg|200px|thumb|center|Silicon mold in Desiccator]]

After this, we can leave the cast to curate, or let the silicon harden and shape to the cast. There were a few ways this was done. Some put their cast into the oven, but due to the low melting temperature of the acrylic plastic, they started to melt, making them unable to be reused. Others, however, left theirs out over the time span of a week to harden. A table of how they have been done is listed below.

[[File:Screen Shot 2016-04-07 at 4.01.54 PM.png|600px|thumb|center|Curing Times]]

==Flow Cell Construction==
[[File:Brads Flow Cell.PNG|200px]]

==Flow Cell Experimentation==
{|class="wikitable"
!colspan="11"|Physical Chemistry 2 April 2016 Results
|-
|
|Brad
|Chris
|Morgan
|Tyler
|Ian
|Kayla
|Matt
|Priscilla
|Deysi
|Sujith
|-
|Model
|
|[[File:Chris_Tinker.PNG |200px]]
|[[File:Morgan%27sVirtual.PNG|100px]]
|[[File:Tylers Tinkercad.PNG|100px]]
|[[File:Ian's_Mixer_Thing.PNG|200px]]
|[[File:Kaylas 3D idea.PNG |100px]]
|[[File:TinkerCad.png|100px]]
|[[File:Pris's Tinker.png|200px]]
|[[File:Deysi model Flowc cell 2.JPG|150px]]
|[[File:SujFlowCell.PNG|200px]]
|-
|Printed Mold
|
|[[File:Chris_Printed.png|200px]]
|[[File:MReality.PNG |100px]]
|[[File:Tylers mould.PNG |100px]]
|
|[[File:Kaylas 3D reality.png |100px]]
|
|[[File:Pris' Printed.png|400px]]
|
|
|-
|Result
|[[File:Brads Flow Cell.PNG|150px]]
|[[File:Done.png |200px]]
|[[File:Morgan%27sFlow.PNG |200px]]
|
|
|
|
|[[File:Pris' Flow cell.PNG|200px]]
|
|[[File:FlowSuj.gif]]
|}

Flow Cell Lab Activity

2016-03-16T21:21:54Z

Ptun: /* Personal Information */

==Personal Information==
Chemistry Major '16
Resume [https://docs.google.com/document/d/1IvNX2puHpyLKl9KJTi9Sdlx1u7YUHua2BvbMeEL86ns/edit]

==Undergraduate Research Activities==

===[[Priscilla Tun's Research| Spring 2016]]===

==Presentations==
Dec 2015: Chem 250: '''Science Seminar'''

Title: Analysis of Food Additives Using GC-MS
[https://docs.google.com/presentation/d/1lpc3gGuD4nwGADaVcr9-s2qjR1pcvdK1LULlDOM3ik4/edit#slide=id.p4]

Apr 2016: Chem 350: '''Science Seminar'''

Title:

==Interests==

==Career Plans==